Application of "Fengxing" Brand Products in Cangzhou Branch of Jinyu Jidong Cement
The customer's process system belongs to the roller press, mill joint grinding system, both mills are double bin mill. Since it was put into production in 2010, many steel balls have been used, and slag and coarse fly ash are mainly used for mixed materials. Because these two kinds of mixed materials are difficult to grind, the ball consumption is high.
mill is 4.2*13m; Main motor power: 3550Kw; The rotary direction of the mill (viewed from the discharge end to the feed end) rotates clockwise; The mill has two bins, the length of which is 4 meters for one bin and 8.5 meters for the second bin respectively. The mill adopts the form of double-compartment plate, of which the grate plate is in the form of anti-blocking. The width of the warehouse plate is 9mm and the width of the discharge grate plate, only the second warehouse uses five-wave corrugated lining plate; The grinding body of the mill has 6 tons of φ 40 steel balls, 35 tons of φ 30 steel balls, 25 tons of φ 25 steel balls and 2 tons of φ 20 steel balls. The second warehouse has 5 tons of φ 25 steel balls, 66 tons of φ 20 steel balls and 86 tons of φ 17 steel balls. Filling rate of each warehouse: 28.5 per cent for one warehouse and 30.3 per cent for two warehouses. Cement raw material ratio: clinker 80%, gypsum 3.5, limestone 4%, slag 4%, fly ash 3%, mineral powder 5.5.
In 2012, the mill ball consumption decreased significantly after all the mills were replaced with phoenix-shaped steel balls.
mill ball consumption over the years:
unit: g/t
|
|
(double bin) |
|
2010 |
84.8 |
|
2011 |
66.01 |
|
2012 |
31.93 |
|
2013 |
32.63 |
|
2014 |
39.37 |
|
2015 |
37.48 |
|
2016 |
32.77 |
|
2017 |
39.38 |
|
2018 |
40.27 |
|
2019 |
26.78 |
|
2020 |
26.38 |
|
2021 |
25.38 |